Direct current (DC) and pulse current (PC) electrodeposition of Pt–Co alloy onto pretreated electrodes has been conducted
to fabricate catalyst electrodes for oxygen reduction reaction (ORR) in proton exchange membrane fuel cells (PEMFC). The effect
of plating mode and pulse plating parameters on the Pt–Co alloy catalyst structure, composition and electroactivity for the
ORR in PEMFC has been investigated. The electrodeposited Pt–Co alloy catalyst indicates higher electrocatalytic activity towards
the ORR than the electrodeposited Pt catalyst. The activity of the electrodeposited Pt–Co catalysts is further improved by
applying the current in a pulse waveform pattern. The electrodeposition mode and the pulse plating parameters do not have
the significant effect on the Pt:Co composition of deposited catalysts, but show the substantial effect on the deposit structures
produced. The Pt–Co catalysts prepared by PC electrodeposition have finer structures and contain smaller Pt–Co catalyst particles
compared to that produced by DC electrodeposition. By varying the Pt concentration in deposition solution, the Pt:Co composition
of the electrodeposited catalyst that exhibits the highest activity is found. The Pt–Co alloy catalyst with the Pt:Co composition
of 82:18 obtained at the charge density of 2 C cm
−2, the pulse current density of 200 mA cm
−2, 5% duty cycle and 1 Hz was found to yield the best electrocatalytic activity towards the ORR in PEMFC.
Keywords Electrodeposition - PEMFC - ORR - Platinum-cobalt catalyst - Pulse current