Since their initial development, fibre metal laminates (FMLs) have slowly started to be used by industry, particularly the
aerospace sector. One of the reasons for the relatively slow adoption of FMLs is due to the difficulties faced in shaping
them to the desired geometry. Whilst traditional processes such as roll forming are effective in shaping monolithic materials,
these processes could potentially destroy the mechanical properties of the composite layer. The approached investigated here
uses thermal or laser forming (LF) to shape flat panels of thermosetting glass fibre based FMLs into 2D geometries. This initial
empirical investigation covers the effectiveness of the various LF processes and the effects of various parameters have on
the forming process. These include laser parameters such as power and velocity and material parameters such as FML lay-up
strategy, fibre orientation and comparison with monolithic materials.
Keywords Laser forming - Fibre metal laminates - Composite material - Non-contact shaping