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Vision-Based Path Generation Method for a Robot-Based Arc Welding System

Theodore P. PachidisContact Information and John N. LygourasContact Information

(1)  Department of Electrical and Computer Engineering, Democritus University of Thrace, Vas. Sofias 12-67100, Xanthi, Greece

Received: 7 June 2006  Accepted: 19 August 2006  Published online: 12 October 2006

Abstract  In this paper a vision-based integrated method intended for path generation for a robot-based arc welding system, is presented. The described system is composed of the recently developed pseudo stereovision system (PSVS) or an ordinary stereovision system and the related software. A desired path can be generated, using a part or the entire edge of an image captured from a scene of the robotic environment, a line manually designed in the image, a combination of lines of the previous cases or lines belonging in successive images captured from different scenes. A user can initially process images selecting by means of pull down menus a variety of filters, edge detection methods and operations. Then the desired path as a combination of lines is selected from images. Applying our correspondence algorithm, corresponding edges can be found. Finally, a number of successive path points are calculated by means of the proposed path point calculation algorithm. In on line operation, the vision system mounted on the end-effector can capture images with the desired best view (welding view) of a scene by moving or rotating (using push buttons) the end effector of the robotic manipulator – PUMA 761. Other facilities of the described system are the selection of a variety of colors and shapes, histogram view, desired magnification, system information and automatic execution of user-selected operations. The graphical user interface is developed in Visual C++, it runs in a personal computer and communicates with the robotic manipulator (PUMA 761) through ALTER communication port.

Key words  arc welding - graphical user interface - image processing - path generation - pseudo stereovision - robotic manipulator


Contact Information Theodore P. Pachidis (Corresponding author)
Email: pated@otenet.gr

Contact Information John N. Lygouras
Email: ilygour@ee.duth.gr
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  1. Pachidis, Theodore (2007) HumanPT: An Open-source, HumanPT Architecture-based, Robotic Application for Low Cost Robotic Tasks. Journal of Intelligent and Robotic Systems
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