To understand the bake hardening (BH) behavior in an actual automotive part, 40 tensile specimens were machined from the actual
press-formed outer-door panel of a compact car and both bake and work hardenability distribution data were determined. Strain
applied by actual press forming was estimated from the work hardening data. Finally, the effects of prestraining mode and
amount on ambient aging and BH response were also investigated. The BH widely ranged from 10 to 54 MPa and the work hardenability
was between 17 and 82 MPa, depending on panel location. Bake hardening in the outer-door panel decreased as the work hardening
increased, indicating that the BH steel must be applied to the shallow drawn parts in order to maximize the BH effect in dent
resistance. In order to establish the effects of prestrain and ambient aging time on the age and subsequent BH, the specimens
were prestrained and aged at ambient temperature for various time intervals, and then baked at 170 °C for 20 minutes. In the
as-temper-rolled and press-formed condition, the steels were extremely resistant to ambient aging. However, it was found that
a 0.3 pct tensile prestrain was sufficient to initiate ambient aging within 1 day, and the effect was accelerated with greater
prestrain. With 8 days of ambient aging, all prestrained steels exhibited 20 to 25 MPa of age hardening. Irrespective of prestrain
amount in the range of 0.5 to 5.0 pct, the BH decreased as the aging time increased.