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Results demonstrating techniques for enhancing electrochemical reactions involving iron oxide in slags and C in liquid iron
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Results demonstrating techniques for enhancing electrochemical reactions involving iron oxide in slags and C in liquid iron
Uday B. Pal1 , Scott A. MacDonald2, David W. Woolley3 and Adam C. Powell4
| (1) |
the Department of Manufacturing Engineering, Boston University, 02446 Boston, MA |
| (2) |
Ibis Technology, 01923 Danvers, MA |
| (3) |
Saint-Gobain Ceramics & Plastics Inc., 01532 Northboro, MA |
| (4) |
the Department of Materials Science and Engineering, MIT, 02139 Cambridge, MA |
Received: 31 October 2002
Abstract Two techniques are described for the enhancement of the kinetics of reduction of iron oxide from slags by carbon in molten
iron. Laboratory experiments have shown that the rate of iron oxide reduction by carbon-saturated iron can be increased by
5 to 10 times when the reaction is carried out under a reduced-pressure atmosphere. This effect is thought to be the result
of the increased volumetric gas evolution through the slag layer and the associated increase in slag stirring. A model is
presented, which relates the mass-transfer coefficient for ferrous ions in the slag to its stirring that is controlled by
varying the ambient pressure. Additional laboratory experiments examined the electrochemical nature of iron oxide reduction
from slag by carbon in liquid iron. Results indicate that the reduction of iron oxide from slag is increased in the presence
of an applied electric field. The external circuit allows for the separation of the half-cell reactions associated with iron
oxide reduction and decarburization and increases the reaction area available for the individual reactions. These results
have significant implications for several important slag metal reactions, which occur during ironmaking and steelmaking operations.
An erratum to this article is available at http://dx.doi.org/10.1007/s11663-009-9326-z.
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