In this paper, we present a unified framework for sensor validation, which is an extremely important module in the engine
health management system. Our approach consists of several key ideas. First, we applied nonlinear minor component analysis
(NLMCA) to capture the analytical redundancy between sensors. The obtained NLMCA model is data driven, does not require faulty
data, and only utilizes sensor measurements during normal operations. Second, practical fault detection and isolation indices
based on Squared Weighted Residuals (SWR) are employed to detect and classify the sensor failures. The SWR yields more accurate
and robust detection and isolation results as compared to the conventional Squared Prediction Error (SPE). Third, an accurate
fault size estimation method based on reverse scanning of the residuals is proposed. Extensive simulations based on a nonlinear
prototype non-augmented turbofan engine model have been performed to validate the excellent performance of our approach.